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Waveguide Switch


It’s important to note that although the UPL-2 was designed to be used with either a Waveguide or COAX switch, any 2 position switch with a control voltage of 20-30 volts may be controlled with this unit.

(The other assumption is that the current is below 3 amps, and a low loss cable is being used.)

A waveguide switch is a 4 port device.  On the front panel of the UPL-2, the waveguide switch has the designation of S1B. 

S1A represents the input switch.   

This switch(es) may be a ganged waveguide/coax switch, or your application may handle the input to the amplifiers in a different manner.  In your application, the S1A (input) switch may be replaced with an input divider or power splitter.  Whether the input switch (S1A) actually exists in your system or not, does not matter.

 If you have 2 switches , it is also possible to get a little creative and control the input and output switches together using a specially made cable with one end interfacing to the controller, and the other end having 2 separate connectors.  This assumes the voltage and polarity are the same for both switches and you don’t exceed the current capacity of the controller.

Switch position status should always come from the output switch since this is where the inhibit function is generated.  In short, whatever position indicators are fed into the switch interface connector at the rear of the chassis will determine what gets displayed on the front panel.

Waveguide switch status is constantly monitored and displayed on the front panel of the control unit.   Changing a switches’ position is accomplished by setting the control unit in MANUAL, then depressing the switch command button located inside the switch icon on the front panel.  After entering a switch command, a command  relay inside the control unit closes, activating the W.G. switch to change position.  The command relay is activated for about 500 mSec.  There is a command relay each for position 1 and for position 2.   

A led is mounted on the control unit circuit board next to each command relay.  The led is lit as long as a command voltage is being sent out to the waveguide switch.  With no switching taking place, both (position 1 and position 2 commands) LED’s should be off.  The waveguide switch is in position 1 when amplifier 1 is “online” and amplifier 2 is working into the load.

A switch position may be changed by using the manual override knob (if provided) on top of the switch without effecting the operation of the control unit.  The inhibit function will work no matter what method of changing the switch is used.

The UPL-2 will interface to (almost) any wave guide switch (Not Included, but we can get one for you if needed.).  The switch to be operated should have a specified voltage of  20-36V (with the common being negative.  If your application is different, contact factory.)  S1B is the waveguide switch.  

            CABLES

Cables can be purchased from C&M Systems.  The mating connector of the waveguide switch must be supplied to C&M, and the length specified.

If you are making your own switch cable, remember to factor in the resistance of the cable your using.  The gauge of the wire and the length are the two factors that should be used when calculating the resistance.

The voltage drop (or loss in the switch cable) is dependant on how much current your switch will draw.

Copper wire resistance table

AWG   Feet/Ohm  Ohms/100ft  Ampacity*   mm^2   Meters/Ohm  Ohms/100M
 
 10    490.2       .204        30      2.588    149.5       .669
 12    308.7       .324        20      2.053     94.1       1.06
 14    193.8       .516        15      1.628     59.1       1.69
 16    122.3       .818        10      1.291     37.3       2.68
 18     76.8       1.30         5      1.024     23.4       4.27
 20     48.1       2.08        3.3     0.812     14.7       6.82
 22     30.3       3.30        2.1     0.644     9.24       10.8
 24     19.1       5.24        1.3     0.511     5.82       17.2
 26     12.0       8.32        0.8     0.405     3.66       27.3
 28     7.55       13.2        0.5     0.321     2.30       43.4

These Ohms / Distance figures are for a round trip circuit. Specifications are for copper wire at 77 degrees Fahrenheit or 25 degrees Celsius.




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